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High Voltage Resistor Designs: Issues to Consider When Manufacturing



There are different designs that a customer can select from when engaging a custom resistor manufacturer. The customization process is ideal to ensure that a perfect design is selected that will match personal requirements. In fact, the design is important when it comes to performance and durability. As such, the design team hired by the custom resistor builder should help you determine the most suitable design that will ensure that external thermal and mechanical issues are considered.


In most cases, high voltage custom precision resistors are manufactured using a thick film. The process is complex compared to that of making low voltage resistors. It basically involves depositing the selected resistor material onto a flat substrate which is then fired at high temperatures. After that, the resistor element is modified by electrical professionals to ensure it delivers the required resistance value. Finally, an appropriate coating is added for the resistor to be protected from damage or posing risks to users.


Before the manufacturing process of a custom resistor begins, you have to inform the manufacturers about the application. This helps them select the right application mode of the resistor elements. In most cases, they are applied in unique spiral patterns as short and wide or long tracks. Metal alloy or oxide particles are used to make the resistor element, and functional elements are added as well. The conditions to subject your resistor to are also important for the manufacturers to know the best requirements fulfill your order. That said, they test the performance of the resistor in such conditions before delivery to ensure that it has the right tolerance temperature coefficient.


Poorly made resistors depreciate over time, and this dangerous since they result in huge damages. As such, high voltage resistors are customized by professionals who have to take into consideration the most important parameters affecting the load life stability. As such, the resistor is able to retain its default resistance value for a long time without any changes. For that reason, it is important to hire resistor custom manufacturers who are reputable for creating high-quality resistors that withstand the test of time.


In spite of the ambiguity of the process for manufacturing custom resistors, time is of the essence. You want to get your customized resistors delivered soon enough. Otherwise, you might face some inconveniences that can result in financial losses. Finally, always work with a company that can work on small and big orders.

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